Clutch Gear alignment

endodoc said:

The access plug is on the clutch assembly side of the bike. If the bike has oils in it, it will come out of this hole. Remove the plug, using a flashlight, rotate the crank assembly until the pin notch can be seen through the hole. Inset the tool until it bottoms in that crankshaft groove.

This will lock the primary drive and allow you to install the basket. With the basket on the shaft, you will have to rotate it engaged on the small gear until sufficient pressure is achieved to overcome the springs then the teeth will line up and you can push the basket on.

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Manduc said:

Thank you and Forgive me if I’m not understanding, maybe I’ve been working too long on this project. Is this the plug I need to remove? Thank you so much. I wish I could show you a video of my project.

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endodoc said:

If you can’t get it done, PM me and I’ll send you one

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Manduc said:

Hello again, Endodoc, is there a special way to place the clutch basket to align with the crank gears for timing purposes? Thank you

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