Fuel leak from bottom of canister filter

Joined Jan 2019
7 Posts | 1+
Essex
Have any of you guys had a problem with fuel leaking from the bottom of the canister filter. Weather was very hot and tank level was high, but even so I would have though any fuel from expansion would have leaked from the drain hose, rather than from the canister!
By the way the bike is UK spec, not sure if it is a different set up for the US market.
Thanks, all advice appreciated.
 
Have any of you guys had a problem with fuel leaking from the bottom of the canister filter. Weather was very hot and tank level was high, but even so I would have though any fuel from expansion would have leaked from the drain hose, rather than from the canister!
By the way the bike is UK spec, not sure if it is a different set up for the US market.
Thanks, all advice appreciated.

The same thing happened to me during a track day. What I believe occurred came down to just slightly overfilling the tank in between sessions. This means filling to the top of the neck. Which in my mind is not overfilled right? No fuel was spilled into the overflow which will go to the charcoal canister.
Here's the scary part, I did my session came in and noticed a leak under the bike!! We quickly identified this as fuel and noticed that the fuel was leaking on the HOT EXHAUST from the charcoal canister downspout (for lack of a better term). Who was the ..... that designed that??
I was able to drain most of the fuel and cleaned up the dirty fuel that was all over the bottom of the bike. I finished out the day by keeping the fuel level WELL BELOW the fuel tank neck.
When I went in to the shop for the annual service I was informed of another recall that adds a revised page to the owners manual. This page tells you exactly what I did to keep fuel from overflowing into the charcoal canister. Bottom line, do not fill the tank to the top of the neck, like I have done for over 30 years on other bikes.
If you haven't cleaned out the canister yet make that a priority.
You've got to love this bike, she has so much soul:)
 
Have any of you guys had a problem with fuel leaking from the bottom of the canister filter. Weather was very hot and tank level was high, but even so I would have though any fuel from expansion would have leaked from the drain hose, rather than from the canister!
By the way the bike is UK spec, not sure if it is a different set up for the US market.
Thanks, all advice appreciated.

yes had exactly that problem at a recent track day. ! it was dripping quite badly enough for me to stop riding it for a session to work out why.?..it had quite a lot of fuel overspill into bellypan!.....AND I only run 7 - 9 litres per session so was not overfilled !

I removed the cannister blocked the vaccum pipe and extended the breather pipe and had no issues since... the cannister is only for emissions ! I think mine was is faulty and some how was sucking fuel out of the tank...I cannot think of any other reason why it would have fuel in it...

Rode for 3 days in cataluyna in the HOT HOT conditions no problems again...

HTH
 
I have now got to the bottom of this problem!
If you undo the four bolts and remove the fuel Cap assembly and turn it upside down, you will see a red plastic valve that is held into the cap by two screws. You will also see three holes in the tank, one is to the overflow pipe, one is the pipe to the canister filter and the other is just a hole that links to one side of the plastic valve, to allow the release of pressure in the fuel tank (when the cap is closed). Originally, the red plastic valve had either a ball or flap (depends on age of bike) to stop fuel leaking into the valve (and running down into the canister and then out onto the exhaust!), when the bike was lent over on track, on long right handed corners.
The problem is that the fuel cap recall, removed the ball bearing, so now even with a fuel level well below the filler neck, with the bike is leaned over on long right handed bends, there is nothing to stop the fuel going into the red plastic valve and then out the other side and down into the top of the canister!
My dealer completely agrees with this analysis and is currently in discussion with Ducati UK.

If someone can tell me how to add pictures, I will do so.

In addition, if the ball in the valve has been removed and you have also removed the canister filter, you have to decide what to do with the canister outlet pipe from the underside of the tank as it will leak fuel when leant over on the track and if you seal it, it will pressurise the fuel tank! The ‘breather’ pipe is not a breather, it’s an overflow pipe for when filling the tank and it does not do anything once you have closed the cap!

Sorry for the long post, but hope it helps.
 
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Hi.
Has anyone put small ball back to the tank cap?
I'm planning to do that. Canister removed and leakage is bad now. Also has anyone checked that can this overflow pipe some how relocate in tank.

Thanks

-Jones
 
I have now got to the bottom of this problem!
If you undo the four bolts and remove the fuel Cap assembly and turn it upside down, you will see a red plastic valve that is held into the cap by two screws. You will also see three holes in the tank, one is to the overflow pipe, one is the pipe to the canister filter and the other is just a hole that links to one side of the plastic valve, to allow the release of pressure in the fuel tank (when the cap is closed). Originally, the red plastic valve had either a ball or flap (depends on age of bike) to stop fuel leaking into the valve (and running down into the canister and then out onto the exhaust!), when the bike was lent over on track, on long right handed corners.
The problem is that the fuel cap recall, removed the ball bearing, so now even with a fuel level well below the filler neck, with the bike is leaned over on long right handed bends, there is nothing to stop the fuel going into the red plastic valve and then out the other side and down into the top of the canister!
My dealer completely agrees with this analysis and is currently in discussion with Ducati UK.

If someone can tell me how to add pictures, I will do so.

In addition, if the ball in the valve has been removed and you have also removed the canister filter, you have to decide what to do with the canister outlet pipe from the underside of the tank as it will leak fuel when leant over on the track and if you seal it, it will pressurise the fuel tank! The ‘breather’ pipe is not a breather, it’s an overflow pipe for when filling the tank and it does not do anything once you have closed the cap!

Sorry for the long post, but hope it helps.
Did you notice the change to the owners manual with specific instructions with regard to how much to fill the tank? Leave it to Ducati to once again turn the owners into test subjects. After my fuel canister snafu I never fill my tank to its full capacity. I need to remove the frigginn canister.
 

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