So, I finally got my headers back from my thermodynamics engineer friend at the Naval Postgraduate School.
If you recall, I let them take some header skin temperature measurements prior to sending them off to Jet-Hot for their polished 1300 coating.
Well, after I received them back from Jet-Hot I sent them back down to my friend for some post coating comparison measurements and I just received them from him today.
While I don't yet have the chart with the actual measured data (waiting for the E-mail) he said the difference varies by EGT (they tested at 400, 500 and 600 degrees F) and header segment. Though he did not fully assemble the header, he tested each segment individually and skin temps for the individual segments varied no more than 13 degrees F at the target temps. The segments cooled at similar rates with the two longest segments cooling faster than the shorter ones.
They used a heated gas source (propane, I believe, but I'm not sure) jetted through the individual header segments to generate the desired EGTs, pressures and velocities. I don't recall the actual internal pressures or flow velocities but they'll be in the chart.
The segments were mounted on a non-conducting (thermal neutral ceramic) mount with unobstructed flow in/out. Ambient temp in the test chamber was controlled to 75 F and external air flow was 15, 25 and 50 MPH.
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External skin temps averaged about 57% cooler post coating and were (measured) at: 168 F at 400 F; 218 F at 500 F and 259 F at 600 F. He tested each segment for one complete cool-heat-cool cycle with 10 mins at each target temperature.
Cool down was 78 % faster at 75 F ambient chamber temperature, 0.0 mph external air flow, no heat source, ambient internal pressure and 0.0 internal flow velocity.
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I'll post the chart as soon as he converts it to something I can use and post and I'll correct anything I've posted here should I have missed anything or screwed up the values I wrote down during our conversation.
I'm pleased with these numbers. I spent $195.00 for the coating. It took 9 days total including shipping time and they look great! There is no discernible dulling post test. I'll get them installed on the bike hopefully later this week and post pics soon thereafter.
I'm going to upload pics of the header as it is today in my pictures folder.
COATED TERMI HEADER - Ducati 1199