40% better driveability not power gain.
I increased my driveability by 60% by adding a comfort seat. For under $300 it can't be beat!
Many thanks for clearing up that "pulses" disappear somewhere in the primaries after scavenging has occurred and that exhaust gas velocity has nothing to do with proper exhaust design. Things like drag, material properties, and sudden changes of cross section all influence back-pressure which can increase reversion.
However, I am still impressed that you can determine your performance improvements without any objective standard to compare against because of your 40 years of experience of guessing.
"The astute exhaust designer knows that you must balance flow capacity with velocity. You want the exhaust gases to exit the chamber and speed along at the highest velocity possible - you want a FAST exhaust stream. If you have two exhaust pulses of equal volume, one in a 2" pipe and one in a 3" pipe, the pulse in the 2" pipe will be travelling considerably FASTER than the pulse in the 3" pipe. While it is true that the narrower the pipe, the higher the velocity of the exiting gases, you also want make sure the pipe is wide enough so that there is as little back pressure as possible while maintaining suitable exhaust gas velocity.
Back pressure at it's most extreme form can lead to reversion of the exhaust stream - that is to say the exhaust will flow backwards, which is...er... is not good. The trick is to have a pipe that that is as narrow as possible while having as close to zero back pressure as possible at the RPM range you want your power band to be located at. Exhaust pipe diameters are best suited to a particular RPM range (remember the pulses!). A smaller pipe diameter will produce higher exhaust velocities at a lower RPM but create unacceptably high amounts of back pressure at high rpm. Thus if your power band is located 2000-3000 RPM you'd want a narrower pipe than if your power band is located at 8000-9000 RPM.
Many engineers try to work around the RPM specific nature of pipe diameters by using set-ups that are capable of creating a similar effect as a change in pipe diameter on the fly. The most advanced is Ferrari's which consists of two exhaust paths after the header - at low RPM only one path is open to maintain exhaust velocity, but as RPM climbs and exhaust volume increases, the second path is opened to curb back pressure - since there is greater exhaust volume there is no loss in flow velocity. BMW and Nissan use a simpler and less effective method - there is a single exhaust path to the muffler; the muffler has two paths; one path is closed at low RPM but both are open at high RPM. High technology snowmobiles have also used a variable exhaust that increases or decreases back pressure as required for maximum performance at different rpm."
exhaustbackpressure
Exhaust system design is very straight forward.
"Neil Spalding, Race Engine Technology's in-house expert on motorcycles, provided me with a gallery of detailed photos showing the varied strategies employed in Moto-GP (the F-1 of motorcycle racing) to shape the engine power curves with exhaust tuning finesse, along with a wealth of information on these machines, including the fact that the use of Inconel tubing is fairly common.
In several RET articles, Neil has discussed the difficulty in getting the available power to the ground in Moto-GP, and the efforts which the manufacturers have taken to improve the available traction, including implementation of uneven firing orders so as to affect the tire contact patch in a beneficial way. The uneven spacing of exhaust pulses requires some out-of-the-box thinking to gain benefit from exhaust tuning. In order to linearize the engine power curve (flatten the torque curve) there has been widespread usage of the 4-2-1 design described above in the Cup section.
These systems use various techniques specific to the particular engine, including diverging tapers in the primary tubes just past the flange, steps in the primary tubes, converging-diverging collectors, straight collectors, diverging tapered collectors, and more."
Exhaust System Technology: Science and Implementation of High Performance Exhaust Systems